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Fashion & Apparel

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Fashion & Apparel

Crea Solution's grew up witnessing and contributing to the evolution of the manner in which fashion and apparel are designed, produced and marketed.
We learned to master the product lifecycle in many business models such as ready-to-wear, made-to-measure, large or small scale mass production, lohn outsourcing and more.

Fashion & Apparel

Crea Solution's grew up witnessing and contributing to the evolution of the manner in which fashion and apparel are designed, produced and marketed.

We learned to master the product lifecycle in many business models such as ready-to-wear, made-to-measure, large or small scale mass production, lohn outsourcing and more. We kept our focus on critical elements, such as cost control and optimization, time-to-market, quality from design and connectivity. We defined new approaches in apparel CAD, which became industry standards, being replicated by our competitors.

PATTERN DESIGNER X19

A detailed technical overview of the most significant new and updated features included in this turn-point release. This lecture is dedicated to CAD specialists who are facing day-by-day industry challenges and are searching for methods to improve their workflow in a pragmatic and efficient way.  The content reflects our 15 years of experience in apparel & flexible goods design and manufacture and a 2 years effort to re-build from scratch an entire software solution. We hope you will enjoy the information and the interactive links and you will find answers to your existing technical problems.

PHOTO DIGITIZER

The photo digitizer can automatically extract the pattern contour, using precise Bezier curves, can identify corners and mark it as reference points, can identify different type of notches (marked or cutted), internal points and internal lines. By convention, the longest internal line found will be declared as grain axis. When the patterns are created inside the office,it is usefull to respect some standard marking procedures, avoiding any manual adjustement of the digitizing results.

ALTERNATION MTM PLUGIN

There are two usual methods for processing MTM patterns: the alteration method and the parametric skeleton method. Crea Solution's Systems offers support for both methods, by incorporating two dedicated plug-ins:

  • Basic Alteration MTM Plugin
  • Expert Parametric MTM Plugin

Basic Alteration MTM Plugin

The Basic Alteration method consists in finding a standard size close to the customer’s measurements and applying small alterations to that particular size, in order better fit the customer. Being relatively easy to use, the Alteration method is the most common choice of users, and it is the method provided by most of competing CAD applications. However, it has many limitations and the results are not satisfying when the dimensions of the subject suffer large deviations from the standard size set.

ADVANCED PARAMETRIC MTM PLUGIN

There are two usual methods for processing MTM patterns: the alteration method and the parametric skeleton method. Crea Solution's Systems offers support for both methods, by incorporating two dedicated plug-ins:

  • Basic Alteration MTM Plugin
  • Expert Parametric MTM Plugin

Expert Parametric MTM Plugin

The Expert Parametric has a totally different and modern approach. The construction of the patterns is based on a geometrical infrastructure, called skeleton. The skeleton is built by using the classic pattern construction techniques and steps, as described in any pattern construction manual, thus being very simple and logical for any trained pattern designer. The skeleton contains formulas and geometrical relations that are based on measurements. By introducing different measurement values in the formula, the shape of the skeleton will change, but it will always maintain the correlation and shape constraints.

CREA STYLE SELECTOR & E-COMMERCE

Crea Solution's Systems proposes a complete new approach on this problem. Instead of storing hundreds of variants, the CAD projects will actually contain the list of options (Questions to ask), answers (possible alternatives to choose) and actions (things to do on the model if an answer is chosen). The CAD system will no longer create hundreds of pre-configured variants but instead it will create on spot the variant needed based on the answers provided by the customer.

CURRENT TECHNOLOGY AND INDUSTRY CHALLENGES

The need to be unique in a globalised society drives the growing demand of customized goods.
Industry is facing today a huge challenge to find efficient ways for mass customisation.

To enable customers to choose different options for a product and to create their own configuration (weather is a made to measure shirt or a sofa set), designers must develop variants of models (styles or designs) in their CAD applications. The number of such variants depends on the number of options available and it grows fast because it is obtained by multiplying all options.

HOW IT WORKS?

Style Selector mimics the interaction between customer and a e-commerce webpage or the dialogue with the taylor in the boutique shop while customizing its product. So, all Crea Solution's Systems had to do was to create a platform on which the designer of the product can edit the full scenario containing all questions and all possible answers, and to define what actions to take (usually to add or remove patterns from the cut set) depending on the answers. For each question or answer, the designer can add graphic content and explanations, advices for customer or different rules and conditions when a question is valid to ask or an answer should be in the available list.

WHAT ARE THE BENEFITS?

The huge pile of pre-defined variants are no longer needed. When the designer wants to add a new option, he will just add a new question in the list, with its own possible answers among which the customer will choose.

Publishing or updating a customizable product on an e-commerce website is possible directly, without any need for web-programming, by generating directly the interactive web page from Crea Style Selector. The cost and time for these operations are reduced dramatically.

Integration with ERP is easy, the entire Style Selector structure of questions, answers and additional information can be exported and used on other platforms.

The complete automatization of the process allows to obtain real time cost calculation and to manage also the flow of information for associated manufacturing processes, such as wood work for sofa, accessories or packaging.

CONVERTERS

Use the Direct Converters to directly import the patterns from any other CAD system used by your partners.
Crea Solution's offers, as a standard feature, direct converters from all other major CAD software native formats. You will be able to import and directly use native pattern files from Gerber, Lectra, Assyst and Investronica by using the direct converters, and also to import and export DXF-AAMA pattern files to all other standard CAD systems.

CREA SPREAD & CUT PLANNER

Crea Spread & Cut Planner is the link between the design room and the cutting room. It provides fast and high-quality automatic or interactive optimization for the spreading and cutting operations.

The operator inputs the quantity of products ordered the client for each model, size and fabric, and some general settings regarding cutting conditions such as preferred spreading length, the maximum number of sheets in the lay or the fabric width. This information can also be retrieved automatically from the company’s ERP system. The Crea Spread&Cut Planner application can automatically generate the most efficient plan for the product grouping and distribution, so a minimal number of markers and lays are needed to obtain the ordered quantities.

This automatic operation doesn’t take more than 1-2 minutes. The user may choose among several automatic and manual or semiautomatic lay planning strategies, so the best results are achieved every time.

The entire order, containing the cutting plan and a collection of lays and optimized markers are stored in one centralised file, easy to store and share. A Cut Plan Report offers a comprehensive view over the effort, time, consume and efficiency of each order passing the cutting room and provides clear information for operators on spreaders and cutters.

Crea Spread&Cut Planner General Features :

  • Automatic and manual lay definition
  • Automatic order optimization
  • Cutting Room order report
  • Export for plotters, cutters
  • Export for other CAD systems
  • Integration ERP systems using OTX open format

SPREAD & CUT PLANNER SERVER

Automatic Planning Server for Lay Assyst, Gerber Accumark and Lectra

  • Based on the Crea Solution's Spread&Cut Planner state-of-the-art planning technology
  • Generates fully automatic multiple variants of planning for the same order
  • Direct import and processing of the orders that follow to be planned from the local ERP, with models from Assyst, Lectra or Gerber
  • Direct export for the ERP database in the *.otx file format – Delivered “Ready-to-Work”, all software preinstalled and configured

CREA NEST EXPERT

Crea Nest Expert holds since 2009 a leading position in terms of efficiency and speed of its automatic nesting module. This performance was achieved due the proprietary nesting algorithms, based on multi-core parallel processing, which later evolved to multi-machine nesting and the apparition of nesting servers and nesting farms. Crea Solution's is a pioneer in this field, being the first one to propose such solutions for nesting flexible materials.

Crea Nest Expert can perform fully automatic nesting on simple, folded or tubular fabrics, with or without plaids, stripes or textures or shading, with specific widths and contractions, according to each part specifications and freedom. Crea Nest Expert can output the nesting results in all major industry standards: DXF-AAMA,

HPGL-PLT, ISO-CUT and RS274D. After the automatic nesting, the markers can be directly plotted or sent to the automatic cutting machine.

Crea Nest Expert features the unique ability to import and nest graphical content (ready-to-print PDF and EPS files), performing the function of an imposition software application for Digital Textile Printing. It can send the nested result directly to a wide format digital printer and to a single ply cutter with VisionCUT scanning system.

Based on its ability to import native marker and pattern files from other CAD systems, Crea Nest Expert can be used as a nesting server by companies operating on other CAD solution with less efficient automatic nesting.

Nest Expert General Features

 

  • Fully automatic, high-efficiency marker optimization
  • Special features developed, dedicated to apparel industry, such as: automatic nesting for checked fabrics and for tubular or folded fabrics, the fusing-block definition
  • Import of standard DXF,PLT, ISO-CUT files
  • Import of PDF files for the preparation of ready-to-print files
  • Export to plotters, cutters
  • Data exchange with ERP systems

 

Most of nesting applications use only one core of the processor, Crea MultiCore Automatic nesting uses all cores of the processor.

NEST EXPERT SERVER

Automatic Nest Expert Server for Lay Assyst, Gerber Accumark and Lectra

 

  • Based on the Crea Nest Expert state-of-the-art nesting technology
  • Performs a fully automatic, high-efficiency marker optimization in 3-5 minutes
  • Direct import and processing of Assyst/Gerber/Lectra markers from the local area network
  • Direct export for Assyst/Gerber/Lectra/Bullmer cutters and plotters
  • Delivered “Ready-to-Work”, all software preinstalled and configured
  • Available in all languages

CUTCOLLECT

The sportswear articles and cloths in generally, are usually made of many different fabrics. One of the biggest challenges in cutting multiple orders mixed together in the same marker, with the purpose of reducing the fabric consumption, is to collect the articles back together as making part of the right order. Crea Solution's commits itself to covering the entire manufacturing process. This must include also collect & storage of cut parts at the end of process. Crea Cut Collect fits perfectly in this position, providing a full pickby-light drop-by-light system, with configurable scenarios and rules to fit later stages in manufacturing flow.

This complete integration reduces dramatically the errors in parts handling and storage, providing a solid infrastructure for just-in-time production and mass customisation. The information used for collecting strategy is taken directly form the design and order file. The software is capable to process in parallel information from different markers. In this way the program can collect parts making part of the same article in the same basket, even if they are separately cut from different fabrics. Our collecting solution is developed for any automatic single ply or high ply cutter with conveyor table, and it helps collecting the cut parts by high-lighting the next piece or the next group of pieces to be collected

and printing the corresponding label for them. The level of automation is so high, that the operator doesn’t needs to have any kind of knowledge about the product itself. The product complexity is no longer a challenge for collecting.

The Cut Collect Assistant System is linked directly to the offload conveyor table of the cutting machine and the collecting process is synchronized with the belt movement. Collecting and piece depositing is assisted by a video projector using an advanced ergonomic and customizable stand-alone software package. The bundling strategies are fully customizable and as well is the patterns highlighting. (index, colour, pattern, etc.).

AUTOMATIC CUTTING MACHINE

AUTOMATIC MULTIPLY FABRIC CUTTING MACHINE

5, 7 and 11 cm reciprocating knife cutter. with various conveyor table dimensions with width up to 3m, mobile or static configuration, heavy duty-denim configuration.

AUTOMATIC SINGLE LAYER CUTTING MACHINE

Features:

  • Continuous rolling platform ensures the fabric cutting without length limitation
  • Flexible solution for prototype cloth cutting and customized production
  • Meet sample making and cutting in luggage production
  • High efficiency for furniture like sofa with many designs
  • Save labor, save material, high efficiency and precision

WEB BOUTIQUE – MTM SERVER

– The Web Boutique – MTM Server can work completely automatically. No user is required.
– Receives and processes Made-To-Measure orders generated by Web Boutique MTM POS clients or by an ERP system.
– Automatically creates Made-To-Measure patterns based on customer’s dimensions and style options.

WEB BOUTIQUE – MTM POINT OF SALE (POS)

The MTM Point Of Sale is the front-end application for inputting each customer’s dimensions and style options inside any Point of Sale (POS) by non-qualified operators.
The MTM POS sends data to the main production facility, where they are processed by using the Web Boutique MTM Server.

STANDARD ERP INTEGRATION (SPM)

The Standard ERP integration module is an off-the-shelf plugin to your Crea Solution's interface. It has been developed with the purpose to simplify and streamline the process of transferring data to your enterprise resource system (ERP).
The SPM module enables the bidirectional data exchange between the ERP and the CAD modules and the export of production report files in PDF and open-Excel format.

By using the Standard ERP integration module, you can:

  • Obtain a fast and accurate feedback on the material consumption
  • Reduce errors due to the automatic data transfer
  • Control and optimize the workflow in your cutting room
  • Enhance the data integrity

 

The attributes of the SPM are:

 

  • ease of implementation due to the accessible data format
  • minimal maintenance
  • adaptability to various workflows and requirements

 

Off-the-shelf configurations for the standard ERP integration module

 

    1. Integration with the automatic nesting module 2. Integration with the planning module 3. Integration with the planning and nesting module

 

CUSTOMIZED ERP INTEGRATION (CPM)

The Customized ERP Integration (CPM) is a plugin to your Crea Solution's system, developed on demand in order to ensure the direct communication between your enterprise resource system (ERP) and the Crea modules.
The main purpose for using an integration plugin is to simplify and streamline the process of transferring data from and to your enterprise resource system (ERP).

By using an integration plugin, you can:
– Obtain a fast and accurate feedback on the material consumption
– Reduce errors due to the automatic data transfer
– Control and optimize the workflow in your cutting room
– Enhance the data integrity

Data transfer configurations

1. Integration with the automatic nesting module

2. Integration with the planning module

3. Integration with the planning and nesting module